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System Component / Aspect
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Typical Capabilities & Design Features
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Value Proposition for Gas and Oil Systems
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Main Gas/Oil Flow Rate
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50 m³/hr to 5000 m³/hr (or higher, customizable)
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Scales to high-volume gas or oil streams, ensuring accurate inhibitor injection for flow assurance.
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Inhibitor Dosing Rate
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MEG: 10-50% v/v; MeOH: 5-30% v/v; LDHI: 0.1-2% v/v, adjustable
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Achieves precise dosing to prevent hydrate formation, optimizing inhibitor use and minimizing costs.
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Inhibitor Storage Tank
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200 L to 10,000 L, skid-integrated, corrosion-resistant materials
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Sized for operational efficiency, with material compatibility for MEG, MeOH, or LDHI to prevent degradation.
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Agitator Unit
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Motor: 0.18 kW to 3.7 kW; Low to medium RPM; Hydrofoil/propeller impellers
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Ensures homogeneous inhibitor mixing via advanced mixing calculations, critical for viscous or complex inhibitors.
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Metering/Dosing Pump
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Positive displacement (diaphragm/plunger); ±0.5% accuracy; API 675-compliant
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Delivers precise, repeatable dosing for high-pressure, low-flow inhibitor injection, critical for hydrate prevention.
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Main Flow Meter
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Coriolis, Ultrasonic, or Differential Pressure; ±0.1% to ±0.5% accuracy
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Provides real-time flow data for accurate ratio-controlled dosing, ensuring compliance and efficiency.
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Control System & Automation
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PLC-based, HMI interface, ratio control, data logging, alarms, interlocks
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Enables precise, automated operation with minimal intervention and enhanced safety monitoring.
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Materials of Construction
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SS316L, Hastelloy, Duplex SS, PTFE, Viton, EPDM
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Prevents corrosion or contamination, ensuring system longevity in harsh oil and gas environments.
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Safety & Hazardous Area Compliance
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ATEX/IECEx/NEC Zone 1/2 certified; PSV sizing, ESD systems
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Ensures safe operation in flammable or toxic environments, meeting global safety standards.
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Skid Design
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Structural steel (painted/coated or SS), integrated drip pan
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Robust, compact, and transportable, optimized via structural and skid frame analysis for harsh environments.
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Piping & Connections
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SS316L or Duplex SS seamless piping, flanged connections, check valves, strainers
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Ensures leak-free operation and component protection via piping stress and strainer calculations.
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Injection Quill/Static Mixer
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Designed for optimal in-line dispersion
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Guarantees uniform inhibitor blending into gas or oil streams, maximizing hydrate prevention efficacy.
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