? Horizontal Paddle Agitator for High-Load / Hybrid Biogas Reactors Manufacturer in India | Exporter | Premix Technologies Horizontal Paddle Agitator for High-Load / Hybrid Biogas Reactors Manufacturer in India | Exporter | Premix Technologies
Industrial Agitator, Dosing Pump and Chemical Dosing System Manufacturer & Exporter
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Premix Technologies industrial agitator dosing pump and chemical dosing system manufacturer in India
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Horizontal Paddle Agitator for High-Load / Hybrid Biogas Reactors

Horizontal paddle agitators from Premix Technologies are engineered for high-load and hybrid biogas reactors handling viscous substrate, fluctuating fill levels and high dry-matter content inside the reactor. The horizontal paddle principle provides smooth immersion, strong thrust and efficient substrate movement while treating the bacteria population gently for stable gas generation.

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Introduction: Horizontal Paddle Agitator for High-Load / Hybrid Biogas Reactors

Horizontal paddle agitators from Premix Technologies are engineered for high-load and hybrid biogas reactors handling viscous substrate, fluctuating fill levels and high dry-matter content inside the reactor. The horizontal paddle principle provides smooth immersion, strong thrust and efficient substrate movement while treating the bacteria population gently for stable gas generation.

Design Features

  • Built for high-load and hybrid reactors: suitable for steel or concrete fermenters, secondary digesters and fermentation residue storage tanks.
  • High-solids mixing capability: selected for reactor dry-matter content up to 15% and difficult feedstock movement; feed substrates can be much higher before dilution depending on process design.
  • Floating and settling layer control: the paddle principle helps break floating layers, lift settled material and improve substrate degassing.
  • Seal monitoring and gas-tight service: seal arrangement can be configured for operation in gas-tight zones with controlled filling-level reduction below the shaft.
  • Maintenance-focused bearing system: inner bearing materials are selected for wear resistance and low maintenance, while outer bearings absorb axial and radial loads.
  • Replaceable service parts: relevant components can be designed for replacement without draining the complete reactor or changing the agitator shaft.

Fields of Application

High-viscosity and low-viscosity media, hybrid biogas reactors, fermenters, secondary digesters, fermentation residue storage, floating-layer breakup, settled-layer agitation and anaerobic sludge systems.

Technical Specifications

DriveTypically 15 kW standard; higher power such as 22 kW can be selected for demanding duty
SpeedLow-speed operation around 10 RPM, adjusted to reactor duty
TorqueHigh-torque selection for viscous substrate and floating-layer breakup
Installation HeightProject-specific axis height, commonly from 2,600 mm to 8,000 mm
Agitation DiameterApprox. 4,200 mm standard concept; special diameter possible
Number of Paddles6 paddles standard concept; 12 paddles or custom arrangements possible
Shaft Length in ReactorApplication-specific, commonly around 5,000 mm
MaterialStructural steel, structural steel with special coating, SS316 / V4A or project-specific MOC
Operating ConditionsSubstrate temperature up to +55 C and pH range around 6 to 8 when suitable for the process
Explosion ProtectionATEX / hazardous-area motor and gearbox options can be selected as per project requirement

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Customer Reviews

High Rated Feedback From Our Industrial Customers

Google Review ★★★★★

Premix Technologies supported us with a reliable dosing system and quick technical response. The equipment quality and installation support were very professional.

Water Treatment Client
Google Review ★★★★★

The agitator supplied by Premix is performing smoothly in continuous operation. Their team understood the process requirement and suggested the right configuration.

Chemical Process Customer
Google Review ★★★★★

Good product finishing, timely communication and dependable service. The dosing pump package was delivered as committed and worked well after commissioning.

Industrial Utility Project
Google Review ★★★★★

We appreciate their practical engineering approach and support after supply. Premix is a good partner for agitators, dosing pumps and chemical dosing systems.

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