? Long Shaft Paddle Agitator for Biogas Plant Manufacturer in India | Exporter | Premix Technologies Long Shaft Paddle Agitator for Biogas Plant Manufacturer in India | Exporter | Premix Technologies
Industrial Agitator, Dosing Pump and Chemical Dosing System Manufacturer & Exporter
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Premix Technologies industrial agitator dosing pump and chemical dosing system manufacturer in India
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Long Shaft Paddle Agitator for Biogas Plant

Premix Technologies designs side-entry long shaft paddle agitators for biogas and CBG plants where high-viscosity slurry, fibrous feedstock and high total-solids substrates must be mixed without upsetting biological activity. The low-speed, high-torque design supports gentle circulation, floating-layer breakup and settled-solids suspension in primary digesters, secondary digesters and digestate storage tanks.

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Introduction: Long Shaft Paddle Agitator for Biogas Plant

Premix Technologies designs side-entry long shaft paddle agitators for biogas and CBG plants where high-viscosity slurry, fibrous feedstock and high total-solids substrates must be mixed without upsetting biological activity. The low-speed, high-torque design supports gentle circulation, floating-layer breakup and settled-solids suspension in primary digesters, secondary digesters and digestate storage tanks.

Design Features

  • Slow speed, high torque operation: engineered for low-RPM mixing where high-solids substrates need strong movement with controlled shear.
  • Long shaft construction: shaft length, support arrangement and paddle spacing are customized for large tank diameters and deep reactor geometry.
  • Multi-paddle design: inclined paddles create bulk circulation, break floating layers and keep settled solids in motion.
  • External drive assembly: motor and gearbox remain outside the tank for easier access and maintenance.
  • Mechanical sealing and bearing support: sealing, external bearings and internal guide support are selected for gas-tight biogas service.
  • Energy-efficient operation: low speed reduces power demand while maintaining dependable digester circulation.

Fields of Application

Primary digesters, secondary digesters, digestate storage tanks, biogas slurry tanks, manure processing, CBG plants and high-solids anaerobic treatment systems.

Technical Specifications

ApplicationBiogas slurry, manure, fibrous feedstock and high-viscosity substrate
Tank DiameterTypically 15 m to 30 m and project-specific larger tanks
ImpellerLong shaft paddle type with multiple inclined paddles
Speed RangeLow-speed operation, commonly 6 to 15 RPM depending on reactor duty
Motor RangeApplication-specific selection, typically 11 kW to 22 kW or as required
Shaft LengthCustomized, commonly 5 m to 11 m for large digesters
MaterialSS, galvanized steel, coated steel or project-specific corrosion protection
BenefitsFloating-layer breakup, sediment control, better gas yield, low noise and easy external maintenance

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Customer Reviews

High Rated Feedback From Our Industrial Customers

Google Review ★★★★★

Premix Technologies supported us with a reliable dosing system and quick technical response. The equipment quality and installation support were very professional.

Water Treatment Client
Google Review ★★★★★

The agitator supplied by Premix is performing smoothly in continuous operation. Their team understood the process requirement and suggested the right configuration.

Chemical Process Customer
Google Review ★★★★★

Good product finishing, timely communication and dependable service. The dosing pump package was delivered as committed and worked well after commissioning.

Industrial Utility Project
Google Review ★★★★★

We appreciate their practical engineering approach and support after supply. Premix is a good partner for agitators, dosing pumps and chemical dosing systems.

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